The rise of PC factories in the traditional construction industry signifies the steady development of China's construction industry in the process of industrial construction. At present, the number of PC factories being built has gradually slowed down, as most of the first batch of companies to build PC factories are central or local state-owned enterprises with complete sectors, sufficient funds, and strong strength.

Focus on the problem

The three major issues of land, capital, and technology have always been the main factors affecting concrete companies' decision to invest in PC factories, which is also the main reason why these concrete companies dare not blindly enter the industrial construction industry. So how to reduce construction land, decrease overall investment, increase production capacity, lower construction costs, meet environmental requirements, and promote industrial upgrading has become an important issue that needs to be urgently addressed in the industrialized construction industry. At present, although various enterprises are advocating innovation in PC factories, are these problems fundamentally and effectively solved?! The result is obvious.

The transformation and upgrading of concrete enterprises

At present, some concrete enterprises in Tianjin have shifted to the industrial construction industry, using the existing sand and gravel yard canopy in the inherent mixing plant to transform into PC production workshops. The interior of the canopy is divided, and after hardening the ground, PC production lines or fixed molds are directly installed to reduce overall investment costs. However, such factories are severely limited by the area occupied by the production line, and the storage space for finished components is severely restricted. At the same time, concrete enterprises currently lack technical support for component production, which forces upgrading enterprises to have difficulty forming a scale in the short term.

As a representative of innovative enterprises in the construction industrialization industry, Hezhu Impression has set its goal on the overall solution of "innovative PC factory" since its establishment. In order to help concrete enterprises expand their service scope and new profit growth points while maintaining their original business development, and achieve upgrading and development in their own industries.

Hezhu Impression has independently developed a complete solution for the "H6PC Expert" innovative factory through its own technological innovation capabilities. The H6PC Expert is composed of three main products: automatic loading multifunctional concrete mixing and transportation equipment, modular PC three-dimensional complete equipment, and articulated crane. It mainly adopts a mobile+modular approach to the construction of the PC factory, and its essence lies in the low input cost and high production efficiency brought by the innovative production method.

Recommended product: Multi functional concrete mixing and transportation equipment

Recommendation Index: ★★★★★★

Hezhu Impression collaborates and interacts with internationally renowned manufacturers by introducing, digesting, and absorbing advanced technology and mature manufacturing experience from developed countries abroad. It introduces fully imported automatic loading multifunctional concrete mixing and transportation equipment, and through innovative onboard computers, can achieve the proportioning of 25 types of concrete to meet different grade requirements; And it integrates feeding, metering, mixing, transportation, and fabric distribution, with an effective capacity of 4m ³ per tank, which can achieve a daily production capacity of up to 90/100m ³; Compact structure and can achieve 270 ° rotation of the tank body, making the fabric work more flexible; In terms of reducing investment, by replacing equipment such as mixing plants, torpedo tanks, and fabric feeders, labor wages can be saved, equipment investment can be reduced, infrastructure costs can be saved, and operation and maintenance costs can be reduced; And the entire production process can be easily operated by one person, truly achieving high-efficiency production in the factory.

Recommended product: Modular PC stereoscopic complete set equipment

Recommendation Index: ★★★★★★

The "Modular PC Stereoscopic Complete Equipment" independently developed by Hezhu Impression is specially designed for concrete enterprises. Concrete enterprises can use the existing sand and gravel yard canopy for equipment installation and component production. The entire set of equipment is an innovative product that combines three production advantages: flat, vertical, and fixed platform molds. This equipment is mainly used for producing composite floor/interior wall components, with the most innovative production method. It demonstrates superior performance and super flexibility in both structural form and control system design. Especially in reducing the footprint, productivity has been greatly improved compared to the finished component yard.

Compared with the traditional production line construction model, the innovative factory built by the "H6PC Expert" of HeZhu Impression can reduce overall investment by at least 40% while achieving the same production capacity. Taking laminated panels as an example, combined with the actual operation time of various processes in existing factories, the annual design production capacity can reach 30000m ³. After adopting modular PC stereoscopic equipment, under the same production capacity, the original PC equipment can occupy at least 5000 square meters of land, and the equipment's land area can be reduced to less than 800 square meters. In other words, according to the traditional factory workshop, a PC assembly line with a land area of 5000 square meters can layout 5 sets of modular PC stereoscopic equipment. At the same time, a single set of modular PC three-dimensional complete equipment can actually produce more than 20000 cubic meters of components per year, which is on par with the production capacity of traditional production lines and can be expanded at will. This product has won the "patent authorization from the China National Intellectual Property Administration".

Recommended product: Foldable arm mounted crane

Recommendation Index: ★★★★★★

In order to achieve efficient production in innovative factories, increase the utilization rate of single equipment sets, and build an impression of the "H6PC Expert", the innovative factory has selected internationally renowned manufacturers' articulated crane as a cooperative product to replace the single overhead crane equipment in the PC factory workshop, thereby providing overall operational efficiency for the factory. The whole machine has super strong lifting capacity, an ultra long lifting range, and a sensitive and flexible movement response. It can be operated both inside and outside the factory, and the operating capacity is increased by more than 10% -20%; Integrating lifting and transportation, reducing equipment investment, can operate continuously in high temperature and heavy load environments, and achieve the lifting and transportation of components in one machine; The speed of single items such as telescopic and rope arrangement is fast, replacing single products such as overhead cranes and truck cranes, and improving operational efficiency by more than 30%; Smooth movement, precise positioning, suitable for high difficulty, high-precision and other lifting tasks; The humanized operating device design allows for simultaneous operation with both hands, allowing for free combination of movements such as extension, rotation, amplitude, and landing, becoming a unique advantage among similar products.

Overview

The birth of the HeZhu Impression H6PC expert innovative factory provides a complete solution for concrete enterprises and investors to avoid the problems of large land occupation, high investment, low production capacity, high energy consumption, and difficult expansion during the construction of PC factories.

The H6PC expert innovative factory, through the combination of three products, not only reduces the overall investment of the factory, but also realizes the flexibility of the entire production process of PC components. While reducing and saving operation and maintenance costs and infrastructure costs, it greatly improves the overall production efficiency of the PC factory.

We hope that through this innovative production method, we can change the existing pattern of the industry, accelerate the development of the industrialized construction industry, help investors enter the industry at a lower cost, and enable concrete enterprises to upgrade their own industries and recover their investment costs in the shortest possible time, thus fundamentally achieving sustainable development.