Against the backdrop of sustained growth in the prefabricated construction market, many high-quality component manufacturers are experiencing continuously rising order volumes. However, existing production line capacity can no longer meet delivery demands. Expanding production capacity has become the core lever for enterprises to seize market share. Hezhu's new customized mold table products have been deployed in a large-scale production expansion project for a major prefabricated component enterprise in North China.

Tianjin Industrialized Building Co., Ltd., a subsidiary of Tianjin Residential Group, is a leading prefabricated component manufacturer in the Beijing-Tianjin-Hebei region. The company primarily produces mainstream PC components such as precast composite floor slabs, precast stairs, balcony panels, and interior wall panels, and has long undertaken key prefabricated projects for residential buildings, affordable housing, and municipal infrastructure in the surrounding areas. With stable product quality and reliable delivery capabilities, the company has seen a significant increase in order volumes year after year. Its existing mature production lines are already operating at full capacity. In order to capture market growth, expand supply capacity, and increase market share, the company decided to procure a new batch of high-precision steel mold tables to support its existing automated PC production line equipment.

In response to the client's core requirements for scalable production expansion and long-term high-volume manufacturing, we have tailored a high-strength, high-precision brand-new steel mold table solution that fully aligns with the key requirements of the existing production line:

Precision craftsmanship, ensuring high accuracy in mass production

The complete set of mold tables adopts nationally certified thickened main beam steel, processed through seamless welding and overall stress-relief treatment. The table surface offers high flatness and exceptional rigidity, with zero deformation from the very start. From the outset of production, it ensures precise component dimensions and smooth surface finishes, meeting the acceptance standards of high-end prefabricated projects.

Anti-adhesion and anti-corrosion upgrades, adapted for year-round high-frequency production

The mold table surface is treated with fine polishing and anti-adhesion/anti-corrosion coatings, ensuring smooth demolding and preventing material sticking. It is ideally suited for the new production line's round-the-clock, high-load continuous mass production, effectively reducing labor and consumable costs while ensuring consistent, stable, and controllable quality for large-volume production.

Modular standard layout, adapted for flexible capacity expansion

The system can simultaneously accommodate the production of multiple product categories including composite slabs, stairs, and balcony panels, significantly enhancing the new production line's order adaptability and truly enabling "diversified order-taking."

The successful commissioning of this new steel mold table has helped the client complete their capacity expansion and upgrade with remarkable results:

Production capacity more than doubled

The company's overall production capacity increased by over 30%, completely resolving order overflow issues and enabling the company to take on large-scale concentrated batch orders.

Standardized upgrade in product quality

With the new high-precision equipment providing a unified benchmark, finished components exhibit consistent quality and a 100% acceptance rate. The company can now successfully undertake high-end, high-standard prefabricated engineering projects.

Continuous optimization of production costs

The new equipment is wear-resistant, durable, and has an extremely low failure rate, with low subsequent maintenance costs and high mass-production efficiency, significantly improving the company's overall profitability.